Intelligent Teaching Platform for Drive Motor Assembly and Testing

I. Product Requirements

The platform focuses on enhancing students' skills in assembling and debugging drive motors. It supports the assembly and debugging of drive motors, the installation and tightening of front and rear end caps, the assembly of the stator and rotor, the installation and zero adjustment of resolver sensors, rotor magnetic induction intensity measurement, and rotor concentricity measurement.

II. Product Configuration Requirements

The product consists of the following components: a metal assembly table for drive motor assembly and testing, a drive motor, a drive motor assembly machine, a permanent magnet synchronous motor controller, a teaching display, a manual fault box, an insulation tool set, and testing instruments, as well as a drive motor controller upper computer system (software).

(1) Metal Assembly Table for Drive Motor Assembly and Testing

Dimensions: 1630mm * 780mm * 1730mm (Length * Width * Height)

(2) Permanent Magnet Synchronous Motor

Dimensions: 268mm * 180mm (Length * Diameter)

Rated Voltage: 80V DC

Continuous Power: 4.5KW

Peak Power: 10KW

Continuous Torque: 30N.m

Peak Torque: 50N.m

Rated Speed: 1500rpm

Insulation Class: H

Duty Cycle: S1

(3) Permanent Magnet Synchronous Motor Driver

Dimensions: 255mm * 242mm * 131mm (Length * Width * Height)

Rated Voltage: 80V DC

Rated Current: 53A

Control Voltage: 10.5-30V DC

Rated Power: 12KW

Communication Method: CAN

Weight: 5.4kg

Cooling Method: natural cooling

Maximum Efficiency (excluding the motor): 93%

(4) Teaching Display

Display Screen Specification: ≤ 55 inches

(5) Insulated Tool Set

Tool Material: Alloy Tool Steel

Voltage Rating: 1KV

Standard: Metric

(6) Testing Instruments

① Insulation Resistance Tester

Insulation Resistance Measurement: 2000MΩ

Voltage Measurement: DC 0V-±1000V, AC 30V-750V

Short-Circuit Current: Approx. 1.3mA

Instrument Weight: Approx. 600g

② Ground Resistance Tester

Ground Resistance Measurement Range: 0-2000Ω

Ground Voltage Measurement Range: 0-200V

③ Digital Tesla Meter

Display: 3-1/2 digit LCD, Maximum Value: 1999

Range: 200/2000 milliGauss, 20/200 milliTesla

Temperature: 0℃-40℃

Humidity: ≤ 80%

Weight: 260 g

Dimensions: 160mm * 75mm * 34 mm (Length * Width * Height)

④ Digital Multimeter

DC Voltage: 400mV-1000V

AC Voltage: 400mV-1000V

DC Current: 400μA-10A

AC Current: 400μA-10A

Resistance: 400Ω-40MΩ

Capacitance: 4nF-200nF

Frequency: 9.999Hz-9.999MHz

Temperature: -20℃-600℃

Diode and Continuity Testing